APPLICATION / AUTOMOTIVE
Automotive Tube Processing Solutions
From seat frames and headrest tubes to exhaust, EGR and structural components, Raysun configures complete tube processing solutions around your drawing, material and production requirements.
02 / APPLICATIONS
Automotive Tube Applications
Select a component to review its process requirements and recommended equipment.
SELECTED APPLICATION
Seat Frame Tubes
Seat structures including back frames, lower frames and welded support assemblies.
- Typical Material
- Carbon steel / high-strength steel
- Typical Tube Size
- Confirm from drawing
- Typical Processes
- Cutting / Bending / Punching / Welding / Inspection
- Key Production Challenge
- Bend geometry, hole position and assembly repeatability
- Recommended Equipment
- Tube Cutting Machine, CNC Tube Bending Machine, Tube Punching Machine
03 / PROCESS EXPLORER
Process Explorer
Select a process step to understand the operation, equipment and key control points.
CURRENT PROCESS
Automatic Tube Cutting
Precision cutting creates repeatable tube lengths and a stable datum for downstream operations.
Recommended Equipment
Automatic Tube Cutting Machine
Key Control Points
- Cut length
- End squareness
- Burr control
- Surface protection
04 / ENGINEERING CONTROL
Engineering Challenges
1234RAYSUN RESPONSE
Tooling design, mandrel selection and trial compensation are configured around the actual tube.
05 / EQUIPMENT CONFIGURATOR
Configure the Right Equipment Around Your Part
Choose the part and required operations to preview a practical processing route.
06 / PROJECT PATHS
Automotive Tube Processing Projects
Representative component routes for engineering discussion. Final parameters are confirmed from each customer drawing.
01 / SEAT STRUCTURE
Automotive Seat Frame
Material: Confirm from drawingTube Size: Confirm from drawingProcess: Bending · Punching · Welding
02 / INTERIOR COMPONENT
Headrest Tube Production
Material: Confirm from drawingTube Size: Small diameterProcess: Cutting · Chamfering · Bending
03 / EXHAUST SYSTEM
Exhaust Connection Tube
Material: Stainless steelTube Size: Confirm from drawingProcess: Bending · Forming · Welding
04 / STRUCTURAL COMPONENT
Seat Rear Cross Tube
Material: Confirm from drawingTube Size: Confirm from drawingProcess: End Forming · Punching
07 / PROJECT WORKFLOW
From Customer Drawing to Verified Sample
STEP 01
Drawing Review
Review geometry, material, tube size, tolerances and target output before selecting the process route.
08 / START YOUR PROJECT
Send Us Your Automotive Tube Drawing
Share your drawing, sample image and production requirement. Our engineers will review the part and recommend the suitable equipment configuration.
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