Case Studies

Pipe & Tube Processing Project Experience

Explore practical project scenarios where product drawings, machine configuration, tooling and process planning are matched to real manufacturing needs.

Project Scenarios

Case-style application pages for common tube products.

Each case page is structured around customer requirement, recommended process route and suitable machine direction.

Motorcycle Handlebar Processing
01

Motorcycle Handlebar Processing

Bending and end processing recommendations for motorcycle handlebar tube components.

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Furniture Tube Processing
02

Furniture Tube Processing

Tube cutting, bending and forming routes for furniture frame manufacturing.

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Fitness Equipment Tube Processing
03

Fitness Equipment Tube Processing

Solutions for strength equipment frames, racks and heavy-duty tube structures.

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Automotive Seat Frame Processing
04

Automotive Seat Frame Processing

Repeatable bending, punching and end forming direction for automotive tube frames.

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Bicycle Frame Tube Processing
05

Bicycle Frame Tube Processing

Tube processing recommendations for frame, support and assembly-related components.

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Custom Metal Tube Processing
06

Custom Metal Tube Processing

Combined machine recommendations for special tube product requirements.

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Project Method

How Raysun evaluates a tube processing case.

A clear drawing and production target allow faster selection of bending, cutting, chamfering, forming, punching and testing requirements.

01

Customer Requirement

Review drawing, tube material, dimensions, bending radius and capacity target.

02

Process Planning

Define cutting, chamfering, bending, forming, punching and testing sequence.

03

Machine Configuration

Recommend machine type, tooling direction and practical configuration.

04

Testing & Delivery

Prepare sample testing, export packaging and shipment coordination.

05

Production Support

Provide remote installation guidance, training and troubleshooting support.

06

Long-Term Service

Support future model changes, tooling communication and process updates.

07

Project Review

Use feedback from production to refine future equipment recommendations.

Have a similar tube processing project?

Share your drawing and target capacity. Raysun can help review the process route and equipment direction.

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